A model of micro-milling cutting forces based on micro-cutting experiments including tool eccentricity and deflection

In this study, a model of micro-milling cutting forces based on elementary experiments is developed. Elementary tests were used to identify the parameters new that includes uncut chip thickness and effect edge radius. This assumes straight rigid tool divided into two terms represent ploughing shearing regimes. The complex shape micro-end-mill decomposed linear edges which force can be applied. during rotation path deviation due run-out deflection. Micro-milling performed using with same geometry as in AISI 6F7 steel. Comparisons between experimental results show good correlation. extended ball-nose consider wide range operations predict avoid machining errors deflection even breakage.